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Vacuum Pre Laminated Line For Automotive Windshields Glass Production

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Vacuum Pre Laminated Line For Automotive Windshields Glass Production

China Vacuum Pre Laminated Line For Automotive Windshields Glass Production supplier

Large Image :  Vacuum Pre Laminated Line For Automotive Windshields Glass Production

Product Details:

Place of Origin: China
Brand Name: PuYu
Certification: CE
Model Number: YVPL1321

Payment & Shipping Terms:

Minimum Order Quantity: 1 Set
Price: Negotiation
Packaging Details: Packed in wooden case for outer packing or stretch film packing.
Delivery Time: 45 working days after received your payment
Payment Terms: L/C, T/T
Supply Ability: 5 sets per month
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Detailed Product Description
Product Name: Vacuum Pre Laminated Line For Automotive Windshields Glass Production Application: Automotive Glass Production Line
Glass Maximum Size: 2100*1300 Mm Glass Minimum Size: 800x400 Mm
Glass Thickness: 3.6-6 Mm Max. Chamber ( Deepness ): 240mm
Standard: CE Air Pressure: 6-8 Bar
PLC Control: YES Total Power: 300 Kw

Vacuum Pre Laminated Line For Automotive Windshields Glass Production

Front Windshields Automotive Glass Production Line , Vacuum Line Pre-heating Pre-pressure Oven

 

Laminated front windshields processing line generally consists of following basic equipments,

· Glass Pre-Processing Line, includes Cutting, Breakout, Seaming, Washing & Drying, Powdering

· Glass Bending Oven

· Curved Glass Washing and Drying Machine

· PVB Assembly Line

· PVB Processing Line, cutting stretching

· Vacuum Pre-laminated Line, includes Pre-Heating & Vacuuming Oven

· Mirror-button Station Line

· Autoclave

 

We can supply various glass solutions for different requirements, including the space , automaticity & labor, investment, capacity etc.

 

Vacuum Pre Laminated Line For Automotive Windshields 

 

Specifications:

 

Maximum Glass Size 2100*1300 mm
Minimum Glass Size 800*400 mm
Glass Thickness 3.6mm– 6 mm
Table Height 850mm +/- 30 mm
Capacity 30 s/piece
Max. Chamber ( deepness ) 240mm
Min. curvature 50 mm
Voltage/Frequency 440V/60Hz 3ph
Dimension 14970*3400*3100 mm
Total power 300 kw
Heating Power 252 KW
Circulating Air System 1.5 KW x 14
Cooling Power 4 KW x 2
Vacuum pump 1 KW x 2
Transfer System Power 1.5 KW
Air Pressure 6-8 bar

 

 

Description:

The Vacuum Pre-laminated Line is used for auto glass windshields pre-heater and pre-pressure, It’s composed of six main sections, Transfer System, External Thermal Framework, Heating Circulating Air System, Cooling Circulating Air System, Vacuum System and Control System.

 

  • The transfer system adopts the the chain drive.
  • Vacuum system, the vacuum pressure can be -0.08 to -0.1 bar.
  • Ensuring vacuum pressure of every part of the whole line will be over -0.08 bar in the process of running.
  • Equipped with heating system to ensure the transparency of laminated glass and PVB after initial pressure to arrive above 70%. (the highest temperature can be 130℃)
  • The glass will be discharged after cooling, and the temperature is less than 50℃.
  • In order to avoid unnecessary heating, VPL line must be equipped with suspended heating device (temperature arises to 90℃ )
  • The temperature error between actual temperature and stetted temperature shall not be over ±5℃
  • The running of the machine adopts indirect operate, including the manual control and automatic control, automatic cycle time will be 35-55 s, the manual control is operated by the ring system operators, loading one piece glass, touch the button once.
  • There is a sensor at the exist part, when the glass coming and touch it, the transfer will stop to prevent the operators do not unloading in time, and the glass fell to the ground.
  • Emergency stop button at the exist part.

PLC touch screen control, with the alarm system, the working parameters will be auto-saved.

 

      Transfer System:

  • The transfer main frame part adopts Q235-A square tube welding
  • Glass studdle adopts stainless steel, the top spacer sleeve PVC molding.
  • The transfer transverse studdle tap position, adopts stainless steel.
  • Speed: 0.5-1.3 m/min,
  • Distance between two back baffle rods:300 mm
  • Distance between glasses (Rod distance): 127 mm

     

Vacuum System:

  • Vacuum pump: Leybold, Germany
  • Max.negative pressure: 0.1 MPa
  • Independent air collector
  • Vacuum tap installed on the transfer line, tap for copper connectors

 

 

 

Configuration:

 

PLC Schneider
Touch Screen Schneider
Low-voltage Apparatus Schneider
Frequency Converter Schneider
Motors and Reducers Siemens / SEW
Pneumatic part + Valve SMC/ FESTO and AIRTAC
External Thermal Framework Material Q235 Stainless steel
Air Blower China+Siemens / SEW Motor
Bearing HRB
Photoelectric switch Banna/Omron
Vacuum Pump Leybold, Germany

 

 

Vacuum Pre Laminated Line For Automotive Windshields Glass Production

 

Vacuum Pre Laminated Line For Automotive Windshields Glass Production

Contact Details
Hangzhou PuYu Machinery Equipment Co., Ltd.

Contact Person: Ms. June Zheng

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